Carbonated Drinks Filling Machine
Our Carbonated Drinks Filling Machine is designed to handle the challenges of bottling fizzy beverages with speed, accuracy, and care. It manages the entire filling process—rinsing, CO₂ retention, filling, and capping—while maintaining the carbonation level and taste integrity of your drink. It is best for soft drink manufacturers and soda bottling units. This machine supports various bottle types and sizes. It is manufactured with corrosion-resistant materials and intelligent automation, it ensures clean, spill-free operation and consistent output, making it a dependable choice for both mid and large-scale beverage plants.
- Available from 60 BPM to 300 BPM
- HMI and PLC option available for semi-automatic machine.
- Heavy-Duty torque based capping head with auto-ejection.
- No-Bottle-No-Rinse with cap system 3-star automation.
- Pressure check at rinser with automatic cap washing.
Product Specification
60 BPM
90 BPM
120 BPM
150 BPM
200 BPM
250 BPM
300 BPM
60 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 12-12-05 |
| Operated at | 60 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 08 Feet |
| Belt Conveyor | 24 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
90 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 18-18-09 |
| Operated at | 90 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 08 Feet |
| Belt Conveyor | 24 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
120 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 24-24-09 |
| Operated at | 120 BPM @ 250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 08 Feet |
| Belt Conveyor | 24 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
150 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 30-30-10 |
| Operated at | 50 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 16 Feet |
| Belt Conveyor | 32 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
200 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 40-40-12 |
| Operated at | 200 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 16 Feet |
| Belt Conveyor | 32 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
250 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 45-45-14 |
| Operated at | 250 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 16 Feet |
| Belt Conveyor | 32 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Speed Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |
300 BPM
| Particulars | Technical Details |
|---|---|
| Operation | Automatic RFC |
| Rinsing-Filling-Capping | 60-60-16 |
| Operated at | 300 BPM @250 ML |
| Bottle Size | 200 to 1000 ml |
| Spares Efficiency | 4000 hours running efficiency |
| Motor | Model-IE2 (Make: Bharat Bijlee/Similar) |
| Pneumatic Fittings | FESTO |
| Sensors | P&F/Sick |
| Air-conveyor | 16 Feet |
| Belt Conveyor | 32 Feet |
| PLC | Delta Make (can be changed as per customer pref.) |
| Valve | Ultra Valves in SS 304 with anti-drip locking |
| Filling Tank | SS 304 with automatic sensor for level adjustments |
| lubrication on Rinser | Automatic water based |
| Cylinder Lubrication | Water based lubrication to avoid sugar collection |
| Machine Lubrication | Automatic with oil pump with on/off timer |
| SS Panel | In-built with separate touch panel |
| Machine Safety | Jog system to remove waste bottles |
| Purpose of filling | Carbonated Drinks |
| Capper Automation | Pick and Place with 3-star sensing system |
| Star Guides | Two-way guides with neck holding |
| Cap Washing | Automatic Cap Washing system |
| Cap Feeder | Elevator Capper with neck size adjustments |
| Level Maintenance | Automatic with sensor system |
| Rinser Pressure Safety | Automatic pressure detection configurable on HMI |
| Rinser System | No Bottle No Rinse with SS 304 catchers |
| Filling System | No Bottle No Fill |
| Conveyor automation | Machine stops if outfeed is full |
| Electric Switch gears | Schneider/L&T |
| Capping Heads | Heavy duty torque based with auto-ejector system |
| Machine Construction | Complete SS 304 material with double bearing system |
| Gears system | Solid gears |